Liquid Silicone Rubber Injection

LSR shutoff nozzles, polished low-shear screws and precision valves for flash-free, consistently cured liquid silicone rubber moulding.

Liquid Silicone Rubber Injection — Rootier BY CONDITION component

Problem

Liquid silicone rubber (LSR) moulding fights flash from its very low viscosity, inconsistent curing, contamination risk and wear from the silica filler.

Typical Causes

  • 01Very low LSR viscosity flashes easily into parting lines and vents.
  • 02Abrasive silica filler wears screw flights and barrel bore.
  • 03Cold-runner and hot-runner balance issues cause uneven filling and curing.
  • 04Inadequate nozzle shutoff lets material leak between shots.
  • 05Platinum catalyst sensitivity to contamination and shear history.

Technical Challenges

  • Controlling flash without restricting flow.
  • Achieving consistent, complete curing across the part.
  • Avoiding contamination that poisons the platinum catalyst.
  • Precision dosing of the two-component LSR mix.
  • Resisting wear from the silica filler.

Rootier's Technical Solutions

  • 01LSR shutoff nozzles engineered for clean, positive sealing of low-viscosity silicone.
  • 02Specialised, low-shear screws for gentle, uniform LSR plasticising.
  • 03Smooth, polished / electropolished surfaces (Ra < 0.2 µm) to prevent adhesion and contamination.
  • 04Precision non-return valves for repeatable two-component dosing.
  • 05Needle shutoff options for cold-runner and hot-runner LSR systems.

Recommended Products

Applications / Materials

Medical devices and componentsBaby care and feeding productsElectronics sealing and gasketsAutomotive sealing parts

Frequently Asked Questions

  • An LSR shutoff nozzle engineered for clean, positive sealing of low-viscosity silicone. Needle shutoff options are also available for cold-runner and hot-runner LSR systems.

  • LSR’s very low viscosity flashes easily. A positive shutoff nozzle, precise dosing with a precision non-return valve, and smooth, polished contact surfaces help control flash.

  • Smooth, electropolished surfaces (Ra < 0.2 µm) prevent silicone adhesion and contamination that can poison the platinum catalyst. ROOTIER applies appropriate polishing and surface treatments.