PET Preform

High-L/D barrier screw and barrel sets plus needle shutoff nozzles for consistent PET preform weight, clean gate break and fast cycling.

PET Preform — Rootier BY CONDITION component

Problem

PET preform moulding demands a homogeneous, high-temperature melt delivered at high speed, yet processors often see inconsistent preform wall thickness, gate stringing, drooling and slow cycle times that limit output.

Typical Causes

  • 01PET’s high melting point and low melt strength make uniform plasticising difficult on general-purpose screws.
  • 02Residual moisture in inadequately dried resin drives hydrolysis and intrinsic-viscosity (IV) loss.
  • 03Worn screw flights and barrel bore reduce melt homogeneity and shot-weight repeatability.
  • 04Insufficient L/D ratio and compression for PET leave unmelted pellets and temperature gradients.
  • 05Poor nozzle shutoff leaves gate vestige and stringing after mould open.

Technical Challenges

  • Achieving a uniform melt temperature window without overheating and generating acetaldehyde (AA).
  • Maintaining intrinsic viscosity (IV) through controlled residence time and shear.
  • Filling multi-cavity preform tools at high speed with consistent shot weight.
  • Producing a clean gate break on every cycle to avoid vestige and contamination.

Rootier's Technical Solutions

  • 01High-L/D (24:1–26:1) barrier screws engineered for PET melting and metering uniformity.
  • 02Bimetallic barrels that resist wear from any regrind or catalyst residue.
  • 03Needle shutoff nozzles for positive, repeatable gate shutoff and clean break.
  • 04Optimised compression ratio and metering depth to balance shear and throughput.
  • 05Surface treatments (nitriding / PVD) that reduce melt adhesion and shear heat.

Recommended Products

Applications / Materials

Beverage bottle preformsWide-mouth food jarsPharmaceutical and cosmetic containersHot-fill and CSD packaging

Frequently Asked Questions

  • A high-L/D (24:1–26:1) barrier screw with a properly designed compression and metering section delivers the uniform, high-temperature melt PET needs for consistent preform weight and fast cycling.

  • A needle shutoff nozzle provides positive, repeatable gate shutoff for a clean break every cycle. Correct decompression and nozzle temperature settings further reduce vestige and stringing.

  • Control melt temperature and residence time. A low-shear barrier screw and bimetallic barrel that hold tolerance help avoid overheating, which is the main driver of AA generation.